Australian Made Since 1978 Quality Reliability Local Support

April 14

How Customer Demand Drove the Development of the BEM502IRN Dual Pressure Model

0  comments


Bolec Electronics — Product Development

From Installer Request to Standard Product

The story behind the BEM502IRN Dual Pressure model — how a field requirement in Bundaberg, Queensland became part of the Bolec standard range.

Engine Protection
Irrigation Pumps
Diesel Engines
Custom Development

Model
BEM502IRN
IP Rating
IP56
Pressure Points
Dual
Origin
Bundaberg QLD

At Bolec Electronics, some of our best product developments do not start as catalogue items. They begin with a real-world problem, a customer requirement, and a practical need in the field.

The BEM502IRN Dual Pressure model is a good example of that process. Originally developed in response to a request from an installer in Bundaberg, Queensland, this modified version of the proven BEM502IRN platform was designed for an irrigation application requiring dual pump pressure monitoring.

What began as a modified watchdog configuration for one application proved valuable enough to become part of the standard Bolec range.

Built on a Proven Platform

Rather than designing an entirely new system from the ground up, the Bolec team adapted the existing BEM502IRN engine protection platform to suit the new application. This approach retained the reliability of a proven design while adding the extra monitoring functions needed for the job.

The result is a rugged, IP56-rated engine protection panel suited for irrigation pumps and stationary diesel engines operating in demanding field environments.

Why Dual Pressure Monitoring Was Needed

In some diesel pump applications, monitoring a single pressure point is not enough. Operators need separate protection for two pump pressure conditions, along with core engine fault monitoring, to reduce the risk of pump damage, engine failure, and costly downtime.

The modified BEM502IRN Dual Pressure system was developed to address this with a practical, dependable configuration.

Key Protection Features

Based on proven BEM502IRN watchdog logic, the Dual Pressure model continuously monitors critical engine and pump conditions — automatically shutting down the engine if a dangerous fault is detected.

Low Pump 1 pressure
Low Pump 2 pressure
Low oil pressure
High engine temperature
Alternator or belt failure
Loss of coolant water

By detecting faults early, the system helps protect against unplanned downtime and expensive equipment damage.

Murphy Gauge Configuration

This version is fitted with a dedicated Murphy gauge configuration to provide reliable field monitoring under harsh operating conditions.

Pump 1 Monitoring
Murphy 20P-HL-150 high / low shutoff pressure gauge
Pump 2 Monitoring
Murphy 20P-100 low shutoff pressure gauge
Temperature Monitoring
Murphy temperature gauge for dependable engine temperature monitoring
Watchdog Functions
Programmable start delay, tachometer input, audible alarm, and first shutdown fault memory

Intelligent Watchdog Logic for Fast Diagnostics

In addition to shutdown protection, the system includes intelligent watchdog safety logic that stores the first shutdown fault. This makes fault finding faster and more efficient in the field, helping technicians identify the cause of a trip without unnecessary guesswork.

Features such as the programmable start delay, tachometer input, and audible alarm further improve usability and make the panel suitable for demanding real-world applications.

From Modified Model to Standard Range

One of the strengths of Bolec Electronics is the ability to adapt existing platforms to suit specialised applications. In many cases, custom modifications remain one-off solutions — but when a modified configuration demonstrates broader market relevance, it may be added to the regular product line.

That is exactly what happened with the BEM502IRN Dual Pressure. What started as a custom request became a practical product with wider appeal, and is now part of the expanding Bolec offering.

Bolec can flexibly modify proven watchdog and control platforms to suit customer requirements — and when demand is there, those solutions can become standard products.

Flexible Engineering Beyond Catalogue Products

The BEM502IRN Dual Pressure model reflects Bolec’s broader approach: practical engineering based on field demand. Beyond standard catalogue items, Bolec can assist with:

Modified watchdog configurations
Additional monitoring inputs
Custom shutdown logic
Panel layout changes
Integrated harness solutions
OEM-specific adaptations

This flexibility allows customers to access solutions closer to their real application needs — without the cost and delay of a completely new design.

BEM502IRN DP : Dual pressure + Murphy gauge configuration

Need a Modified Engine Protection Solution?

If your application requires a variation of a standard product, Bolec Electronics may be able to help. Many of our most practical solutions begin with a conversation about what the application really needs.

Contact Bolec Electronics →


Tags


You may also like

{"email":"Email address invalid","url":"Website address invalid","required":"Required field missing"}

Subscribe to our newsletter now!

>